Rack plating line

Fully automatic 2-row line for alkaline and slight acidic Zn-Ni electroplating.

- Line situated in the upper floor. Loading and unloading on the ground floor. Elevators for rack transport to upper area.
- rack dimension: max. 3000 x 1200 x 450/350 (Zn-Ni alkaline/Zn-Ni slight acidic)
- Cycle time: 5 min
- Capacity: max. 12 racks/h, max. 192 m²/h
- possibility to change capacity ratio between alkaline and slight acid Zn-Ni
- storage for all flight bars
- automatic covers on tanks
- overhead conveyors with exhausted booths with drip pans
- equipped for the use of support anodes and hinges equipped with a drive for rotating parts
- bath agitation using venturi nozzles
- oil separators and magnetic separators at degreasing
- automatic dissolving of zinc
- preparation and homogenisation tanks for Zn-Ni
- anode maintenance unit
- software control program AK Plus incl. certain free programing
- process visualisation AK Visual

Others
- storage tanks, NaOH, HCl a H₂SO₄ piping and distribution
- automatic dosing of additives from central warehouse
- multi-layer water scrubber for exhaust air treatment from etching tanks
- fully automatic mobile unit AQUAREG Crystal 70 for carbonate removal from Zn-Ni baths
- on-line X-Ray analyser for zinc and nickel concentration estimation in Zn-Ni bath and chromium in passivation
- hydrogen removal oven